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2024.08.26
Injection mold correction Rapid mass production
Injection molds now use a variety of new "technical plastics" and have higher requirements for mold manufacturing. An important difference from other materials and production methods is that they all process workpieces on injection molding machines, so all workpieces must be guaranteed to be of qualified quality from the beginning.
2024-08-26
Repairing the terminal sheath injection mold using brush plating technology
The slot size of a terminal cover injection mold (made of 45 steel) in a Shanghai injection mold factory was out of tolerance, with the tolerance size ranging from 0.16mm to 0.38mm, and the terminal could not be reliably fixed in the cover. If the mold is reopened, it will not only be costly, but also have a long manufacturing cycle, affecting the production progress.
The world's largest mold steel consumer has maintained its first place for 7 years. Is it a blessing or a curse?
At present, my country's mold industry is developing rapidly, and higher requirements have been put forward for the quantity, quality, variety, specification and performance of mold steel. In recent years, the output, production technology, process equipment, quality and variety of mold steel at home and abroad have made great progress. With the improvement of injection mold quality requirements, countries have successively developed many new steel types based on the original three categories of cold working mold steel, hot working mold steel and plastic mold steel. The development of mold steel has promoted the development of industrial products towards advanced and high value-added.
2022.07.28
Two-color injection molding processing principle Target product feasibility analysis Develop countermeasures
With the growth of social economy and the improvement of people's material and spiritual civilization, televisions have become a necessity for daily leisure and entertainment. Through research, it is found that when consumers buy televisions, before consulting about the performance and quality of televisions, they are often easily attracted by colorful and personalized appearances. Therefore, how to attract consumers' attention at the first time requires companies to work hard on appearance and modeling. The development trend of television products on the market today is: green and environmentally friendly, crystal clear face frames, and diversified colors.
2022-07-28
2022.01.10
Injection mold manufacturing problems] Prevention and treatment of wire breakage in fast wire EDM processing
When there are burrs, non-conductive oxide scale or sharp edges on the workpiece surface, the electrode wire will break. If the chips in the pre-drilled wire hole are not completely removed, the burrs will contact the electrode wire and cause a short circuit when the machine is turned on; if the outside of the workpiece is covered with a layer of non-conductive oxide scale, there is no electro-corrosion between the electrode wire and the workpiece blank, only dry friction. The problem can be solved by removing the burrs in the hole and the oxide scale on the outside.
2022-01-10
2021.11.12
Factors affecting the accuracy of traditional precision injection molds
When manufacturing precision injection molds, mold steel with small deformation (micro-deformation steel) should be selected as much as possible. Through metallographic analysis of molds with severe deformation, it was found that the steel used to manufacture the mold contained a large amount of eutectic carbides distributed in blocks and bands. Since the expansion coefficient and elastic modulus of carbides in this steel are significantly smaller than those of the matrix (the expansion coefficient is about 30% lower than that of the matrix), when manufacturing precision and complex molds, mold steel with smaller carbide segregation should be selected as much as possible.
2021-11-12